ORDER PICKING – EFFICIENT CASE PICKING & MIXED PALLETS

Lack in specialists, efficiency targets and increasing product diversity requiers rethinking of logistics processes in the areas of palletising/de-palletising and order picking.

Traditional approaches to cover seasonal peaks with temporary workers or additional shifts are reaching their limits. Order picking and palletising creates up to two-thirds of warehouse costs. Automation can be a game changer, increasing work efficiency, improving ergonomics and reducing operating costs.

With our expertise in mixed pallet and display creation as well as picking of all types of cases we support you in meeting the requirements of modern and lean logistics. Our solutions combine person-to-goods, goods-to-person, and fully automated robotic concepts.

Multiple hydraulic arm robots picking orders for System Logistics

ADVANTAGES AT A GLANCE
  • High and consistent picking performance
  • Minimal personnel requirements
  • Ergonomic and gentle product handling
  • Reduced error rates, increased quality

AREAS OF APPLICATION

  • Depalletising and palletising of layers and individual cases
  • Picking of full and partial pallets using forklifts and/or AGVs
  • Mixed pallet and display formation, manual and/or fully automatic
  • Picking workstations based on the goods-to-person principle
  • Refrigerated/frozen order picking
Palletizing by System Logistics, full pallet securely wrapped in plastic film
  • Reduce error rate (scan/weigh checks, plausibility checks)
  • Increase ergonomics (height adjustment, tilt, reaching distances) – especially for heavy items
  • Make throughput plannable – especially during peak times
  • Transparency & controllability via KPI monitoring and lean processes
  • Person-to-goods: Pick by Voice, Pick by RF Terminal
  • Goods-to-person: picking workstations, pick by light
  • Automatic picking: Depalletising & palletising (layer by layer & individually), robot picking, layer & case picking
  • Replenishment warehouse: high-bay warehouse, compact warehouse, manual warehouse
  • Replenishment transport: forklifts, conveyor technology, AGVs
  • Order picking:
    • Person-to-goods: Floor storage locations, gravity conveyors, shelves
    • Goods-to-person: Picking workstations, palletising stations
    • Automatic: defoliation, depalletising, buffer storage (shuttle storage – Logimate), palletising
  • Packaging: weighing, wrapping & labelling
  • Removal: Forklift trucks, conveyor technology, AGVs
  • Pick by voice
  • Scales
  • Label printers
  • WMS / SAP.EWM: Order creation, waves/batching, replenishment, blocking/QA
  • Dialogues & workflows: Pick dialogues, NiO handling, value-added services
  • Visualisation/HMI: Live KPIs (pick rate, errors, malfunctions)
  • Reporting: picking performance, error rates, statistics

PROJECT EXAMPLE

Yellow Krones building in Debrecen with automated logistics system from System Logistics

Industry

KRONES DEBRECEN

Hungary

  • Increase in storage capacity for individual parts & assemblies
  • Storage of a wide variety of containers, load carriers, and goods (small parts, pallets, bulky items, and cables)
  • Preparation of assembly kits and consolidation of goods before transfer to assembly
  • Integration of tugger trains

REQUEST ANALYSIS
MORE ABOUT THE REFERENCE “KRONES DEBRECEN”

FREQUENTLY ASKED QUESTIONS (FAQ)

Order picking solutions always require an analysis of the existing article master data, warehouse data and movement data

The central element here is the gripper technology, which must be selected based on the existing article and packaging properties.

With pick-by-voice, the employee receives the picking orders via a headset. Voice instructions and the ability to use both hands and eyes simultaneously – ideal for complex multi-order tasks.
Pick-by-Light works with LED displays at the storage locations, showing visually which items are to be picked; particularly fast and efficient for standard items.
With the Pick-by-RF terminal, orders are displayed on a handheld scanner or mobile terminal and confirmed by scanning, which is flexible for warehouses with a wide variety of items.

NEXT STEPS?

Clarify the problem
together

Take stock

Concept ideas

Budget price / ROI

MAKING PICKING MORE EFFICIENT

We analyse your product mix and develop a solution that reduces errors and increases performance. Benefit from solutions that are perfectly tailored to your warehouse processes.

FURTHER INTRALOGISTICS SOLUTIONS