HIGH-BAY WAREHOUSE – MAXIMUM PERFORMANCE IN MINIMUM SPACE

Automatisierte Hochregallager (HRL) steigern die Lagerkapazität, senken Stückkosten und sichern planbare Durchsätze – von Normaltemperatur bis Tiefkühl.

SLG plant und realisiert Lösungen in Silobauweise oder im Bestandsgebäude, ein-, doppelt- bis mehrfachtief, präzise abgestimmt auf Materialfluss, Grundstück, Budget und IT-Umgebung.

JETZT PROJEKT BESPRECHEN
Gebäude mit Hochregallager von System Logistics

WHY A HIGH-BAY WAREHOUSE?

  • GAIN PRODUCTION SPACE:

    Expanding production often costs logistics space – the high-bay warehouse creates capacity with a minimal footprint


  • OFFSET SKILLS SHORTAGES:

    A higher degree of automation reduces personnel requirements


  • ENABLING GROWTH:

    Consistent (high) performance with scalable operation

Gebäude mit Hochregallager von System Logistics

YOUR ADVANTAGES AT A GLANCE

Minimal footprint with maximum storage density

High throughput with minimal use of resources

Protected & gentle product handling

Consistent and sustained high performance

CONSTRUCTION
  • Silo construction: Roof and wall are mounted directly on the rack
  • In-house: Rack is located inside the building
STORAGE DEPTH
  • Single depth: fast access, high throughput
  • Double depth: combination of storage density and throughput
  • Multiple depth: maximum storage density for large batches
TEMPERATURE RANGES Deep-freeze to approx. -28 °C, refrigerated area, normal temperature
STORAGE CONCEPT
  • RBG with single or double LAM
  • RBG with shuttle/channel vehicle
  • Lift QVW with shuttle/channel vehicle
  • 4D Shuttle
CONSTRUCTION HEIGHT Depending on the project, typically up to ~45 m
CAPACITY Approx. 1,000–50,000 pallet spaces (project-specific)
STORAGE DEPTH Single, double and multiple depth
LOAD CARRIERS Pallets, mesh boxes, special load carriers, etc.
TEMPERATURE −28 °C to +40 °C (depending on design)
THROUGHPUT Depending on aisles, RBG performance, conveyor technology, shift model
TRADE Sprinklers, inertization, PV, roof and facade greening
SUSTAINABILITY

Energy saving & recovery

SOFTWARE

Line management, yard management, building automation & visualisation

WAREHOUSE AREAS

Manual pallet warehouse, order picking, packaging, display construction, quality inspection

BROWNFIELD

Expansion & inventory integration

THROUGHPUT Depending on aisles, RBG performance, conveyor technology, shift model

INDUSTRIES & APPLICATIONS

Palettenwagen von System Logistics transportiert Getränkekästen auf Schienensystem ins Hochregallager

BEVERAGE INDUSTRY

High loads, seasonality, sequencing

TO THE “BEVERAGES” INDUSTRY PAGE
AGV-Gabelstapler von System Logistics bewegt Paletten auf Förderband in der Lebensmittelbranche

FOOD & FROZEN FOOD

Hygiene, traceability, best-before date/batch

TO THE “FOOD” INDUSTRY PAGE
Transport train from System Logistics in industrial production hall transports several crates on trolleys

INDUSTRY

Product diversity, assembly, disposal, consolidation

TO THE “INDUSTRY” INDUSTRY PAGE

PROJECT EXAMPLE

Shipping with delivery access for trucks at the high-bay warehouse for Pilsner Urquell by System Logistics

Beverages

PILSNER URQUELL

High-bay warehouse (silo construction) with electric floor conveyor system

GOAL: Implementation of a high-bay warehouse in two phases
RESULT: 41,500 pallet spaces, silo construction, EBB (electric floor conveyor) connection, system capacity 390 pallets per hour
REQUEST ANALYSIS
MORE ABOUT THE REFERENCE “PILSNER URQUELL”

FREQUENTLY ASKED QUESTIONS (FAQ)

Depending on complexity, 6-18 months – from planning & approval to assembly & commissioning.

Design, terrain, fire protection concept, pallet type and weight, max. throughput, requirements such as PV, facade, etc.

Yes – performance improvements, modernisation of the control system/IT and expansions can often be implemented during ongoing operations.

Essentially the same principle (automatic pallet warehouse with RBG): Hochregallager (DE),
high-bay warehouse (EN), AS/RS / unit-load AS/RS (system category).

  • Expansion of production requires additional logistics space
  • Skilled labour shortage necessitates automation
  • Growth necessitates automation

They coordinate mechanics, electrics, IT and operations to create a complete solution – from requirements analysis and design to commissioning and handover to stable operation.

The basis is the specification phase, in order to understand our customers’ requirements as well as possible. The solutions developed on this basis are tested virtually in-house against a “digital twin”. Both within the department and across departments, before the processes are then approved together with the customer in the factory acceptance test.

In our experience, early involvement of and cooperation with authorities and external planners is an important factor in ensuring that approvals and acceptances run as smoothly as possible.

NEXT STEPS?

Joint discussion of the problem

Assessment of the current situation logistics

Development of concept ideas

Determining the budget price, including ROI analysis

TARGETED CAPACITY EXPANSION

We examine your requirements and present suitable HRL concepts – quickly, concretely and feasibly.

OTHER INTRALOGISTICS SOLUTIONS

System Logistics Kommissionierung: Mehrere AGVs bewegen flache Kisten effizient im Lagersystem

ORDER PICKING (CASE PICKING)

Fahrerloses Transportsystem (AGV) von System Logistics transportiert eine Palette mit Getränkekisten

AGV (BLOCK STORAGE & WAREHOUSING)